Design, Development and Operation of Proton Exchange Membrane (PEM) Stack– Precision Engineering for Sustainable Energy

• Explain the principles in detail of PEM stack operation and the overall energy conversion process.
• Describe in detail all components and their purpose, which make up an industry standard PEM electrolyser stack, including required electrochemical characteristics.
• Evaluate key design parameters that influence the performance of PEM stack.
• Assess and interpret all significant performance metrics of PEM stack.
• Recognise and apply essential safety protocols related to the operation and maintenance of PEM stack.
• Gain hands on experience in building PEM electrolyser stack and in conducting testing and validation of PEM stack.
• Consider the relationship between reliability and efficiency/cost.
• Overcome reliability problems which plague all large scale PEM electrolysis and the most advanced PEM electrolyser manufacturers/clients.

• Chemical Engineers involve in optimise chemical processes within the PEM system focusing on reaction efficiency and power utilisation.
• Mechanical Engineers participate in design of the mechanical aspects of the systems.
• PEM Electrolysis Engineers or Electrolysis Engineers that design and develop the PEM system, focusing on improving efficiency and performance.
• Energy Systems Engineers responsible for integrating the system into larger energy systems, ensuring optimal power utilisation and system efficiency.
• Quality Control Engineers accountable for ensuring PEM systems and components to meet quality standards and performance specifications.
• Environmental Engineers function to assess and mitigate environmental impacts to promote sustainable practices.
• R&D Specialists and Product Development Engineers work to develop new products and improve existing ones to meet market demands.
• Material Scientists involve in developing and testing new materials for membranes, catalysts, and other components to enhance PEM performance.
• Operations Managers who manage the operation of the PEM electrolyser systems, ensuring they run efficiently and effectively.

• Intermediate
• Advanced

• Course material will be provided for future reference.
• Each topic begins with a statement of the intended learning outcome (LO).
• Activities such as quizzes, videos and assessment will be incorporated.

With over six years of specialisation in Proton Exchange Membrane (PEM) electrolysis, he is recognised as an expert in hydrogen engineering. His extensive industry experience drives innovations that reduce costs and advance the green hydrogen economy. He has designed and deployed some of the largest electrolysis systems, giving him comprehensive operational expertise across the entire project lifecycle—from conceptual design to commissioning fully integrated GW-scale plants. He has played a key role in improving the reliability, efficiency, and safety of various generations of electrolyser technology.

As an inspiring instructor, he has trained many professionals worldwide through comprehensive courses tailored to impart cutting-edge expertise in electrolyser stack. His training programs have become catalysts for upskilling corporations to excel in the hydrogen future. With a passion for empowering others, he continues to shape the next generation of clean hydrogen experts, accelerating the global transition to sustainable energy.

His industry experience and technical excellence, position him as an expert in electrolysis. After completing his engineering education, he advanced in the electrolyser manufacturer ITM Power, gaining practical experience in this emerging technology rather than pursuing an academic path. To give back to his alma mater, he has contributed content, material development, and industrial experience to the University of Sheffield, Brunel University London, and the AMRC. Additionally, he has conducted highly technical training on electrolysis equipment to support ITM Power, significantly reducing training time by up to 50%, improving productivity, and easing the burdens of team leaders.

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